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Dodge Grand Caravan 1996–2000

3rd generation (NS)

On this generation, failures are spread across the mileage range, with the middle half between 65,000 and 122,000 miles.

Mileage at failure, Dodge Grand Caravan 1996–2000Histogram of 1,200 owner-reported failures by mileage, in 5,000-mile bins from 0 to 200,000. The tallest bin is 100,000 to 105,000 miles with 69 complaints, 5.8 percent of the total. Failures are spread across the mileage range, with the middle half between 65,000 and 122,000 miles. A further 42 complaints, 3.5 percent, were reported above 200,000 miles and are shown as a separate detached bar. Median mileage at failure is 90,551.
  • Rest of the range
  • Median
  • 200,000+ — 42 complaints (3.5%), plotted separately
10%
40,000
25%
65,000
Median
90,551
75%
122,000
90%
158,182

Tallest bin: 69 complaints between 100,000 and 105,000 miles. Based on 1,200 complaints that record mileage. Bin width 5,000 miles.

Show the numbers
Complaints by mileage bin
MileageComplaintsShare
0–5,000302.5%
5,000–10,00030.2%
10,000–15,00070.6%
15,000–20,000110.9%
20,000–25,000110.9%
25,000–30,000171.4%
30,000–35,000151.2%
35,000–40,000201.7%
40,000–45,000312.6%
45,000–50,000332.8%
50,000–55,000312.6%
55,000–60,000403.3%
60,000–65,000494.1%
65,000–70,000403.3%
70,000–75,000635.2%
75,000–80,000393.2%
80,000–85,000685.7%
85,000–90,000685.7%
90,000–95,000584.8%
95,000–100,000544.5%
100,000–105,000695.8%
105,000–110,000403.3%
110,000–115,000292.4%
115,000–120,000282.3%
120,000–125,000574.8%
125,000–130,000302.5%
130,000–135,000302.5%
135,000–140,000231.9%
140,000–145,000141.2%
145,000–150,000201.7%
150,000–155,000373.1%
155,000–160,000181.5%
160,000–165,000110.9%
165,000–170,000110.9%
170,000–175,000131.1%
175,000–180,00090.8%
180,000–185,00060.5%
185,000–190,000131.1%
190,000–195,00080.7%
195,000–200,00040.3%
200,000+423.5%

What this can and cannot tell you: these are complaints owners chose to file, not a failure rate. Popular models accumulate more of them simply by being common. How this is built.

Owners filed 4,635 complaints with NHTSA about the 1996–2000 Dodge Grand Caravan, and 1,200 of them record the mileage at which the failure happened. That is enough to show not just what fails, but when.

Failures are spread across the mileage range, with the middle half between 65,000 and 122,000 miles. The median is 90,551 miles.

The most-reported areas are the engine and its cooling system (13.5% of complaints, typically around 87,000 miles), the transmission and driveline (12.6% of complaints, typically around 72,000 miles), the airbag system (11.7% of complaints, typically around 86,000 miles).

1 recall campaign cover this generation.

What fails, and when

Each bar spans the middle half of reports for that system; the tick marks the median.

  1. Engine and its cooling system87,000median 87,000 miles, middle half 62,000 to 119,000
  2. Transmission and driveline72,000median 72,000 miles, middle half 50,000 to 95,000
  3. Airbag system86,000median 86,000 miles, middle half 66,000 to 113,000
  4. Electrical system95,000median 94,850 miles, middle half 65,000 to 131,000
  5. Hydraulic brake circuit96,000median 96,000 miles, middle half 58,000 to 115,000
  6. Fuel system108,000median 108,000 miles, middle half 87,000 to 140,000
  7. Throttle and speed control89,000median 89,000 miles, middle half 65,000 to 106,000
Complaints by vehicle system
SystemComplaintsShareMedian25–75%
Engine and its cooling system62613.5%87,00062,000–119,000
Transmission and driveline58612.6%72,00050,000–95,000
Airbag system54411.7%86,00066,000–113,000
Electrical system51911.2%95,00065,000–131,000
Hydraulic brake circuit3347.2%96,00058,000–115,000
Fuel system2745.9%108,00087,000–140,000
Throttle and speed control2455.3%89,00065,000–106,000
Suspension2325.0%103,00083,000–135,000
Visibility equipment2154.6%85,00060,000–109,000
Steering2124.6%90,00053,000–147,000
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Which systems, and when

Complaints about this generation are not spread evenly across the vehicle, and the systems that generate the most of them do not all fail at the same point in a car's life. The median failure across all systems here is 90,551 miles; the figures below show which parts of the car run ahead of that and which run behind.

The engine and its cooling system accounts for 13.5% of complaints (626 reports, 201 of them with a mileage figure), with a median of 87,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 62,000 and 119,000 miles.

The transmission and driveline accounts for 12.6% of complaints (586 reports, 155 of them with a mileage figure), with a median of 72,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 49,600 and 95,000 miles.

The airbag system accounts for 11.7% of complaints (544 reports, 133 of them with a mileage figure), with a median of 86,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 66,000 and 113,000 miles.

The electrical system accounts for 11.2% of complaints (519 reports, 133 of them with a mileage figure), with a median of 94,850 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 65,000 and 131,000 miles.

The hydraulic brake circuit accounts for 7.2% of complaints (334 reports, 60 of them with a mileage figure), with a median of 96,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 58,000 and 115,000 miles.

The fuel system accounts for 5.9% of complaints (274 reports, 45 of them with a mileage figure), with a median of 108,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 87,435 and 140,000 miles.

Differences between model years

Within this generation, complaint volume is not constant across model years. The 1996 model year drew the most — 1,860 complaints — while 2000 drew the fewest at 558. The median year sits at 761.

That makes 1996 an outlier: roughly 2.4 times the median year of this generation. A single year standing that far apart usually reflects either a first-year issue that was later corrected, or a component change introduced for that year. Anyone shopping this generation has a straightforward reason to prefer a different year, all else being equal.

Recalls and what they cover

NHTSA records 1 recall campaign covering vehicles in this generation. A recall means the manufacturer or the regulator concluded there was a safety defect or a standard was not met, and that a free remedy is owed to owners — including second and later owners.

Recall status is specific to the individual vehicle, not the model. Checking a VIN against NHTSA's lookup is free and takes under a minute, and it is the only way to know whether a particular car has had the work done.

Reported severity

Of the 4,635 complaints filed against this generation, 187 reported a crash; 208 reported a fire; 182 reported an injury; 18 reported a fatality. Crash-involved reports represent 4.0% of the total.

These are owner-reported outcomes, not verified investigations, and they are not adjusted for how many of these vehicles are on the road. They are included because the distinction between a fault that strands a car and a fault that causes a collision is the one that matters most, and it is not visible in a complaint count alone.

What this means if you are buying one

For a buyer, failures on this generation are spread rather than concentrated: the middle half falls between 65,000 and 122,000 miles, with a median of 90,551. There is no single mileage threshold to watch, which means condition and maintenance records are more informative than the odometer.

On inspection, the engine and its cooling system and the transmission and driveline are where this generation's reports concentrate, so those are the areas worth a specific look. The transmission and driveline in particular shows a median failure mileage of 72,000, which gives a concrete number to compare against the odometer of any car you are considering.

None of this is a substitute for a pre-purchase inspection on the individual car. Aggregate patterns describe a population; the example in front of you has its own history.

Documented problems

Transmission

41TE / A604 Ultradrive automatic failure is the signature defect of this generation: solenoid pack faults, planetary and clutch pack failure, often well before 100,000 miles.

Engine

3.3L and 3.8L head gasket and intake plenum gasket leaks causing coolant loss and overheating.

By model year

Complaints by model year
YearComplaintsWith mileage
19961,860178
1997857182
1998761283
1999599239
2000558318

Recalls (1)

Recall campaigns
CampaignDateComponent
10V2700002010-06-08Seats
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What owners reported

Serpentine belt or tensioner clip has had to be repaired 4 times (towed every time) electrical problems since the beginning; turn the key and the windshield wipers start going, turn the key off and the wipers "keep" going, take the key totally out of the ignition and the wipers go and the "dinging" alarm that tells…

1996 · 500 miles · Engine and its cooling system

Built from 1,200 NHTSA complaints with mileage · snapshot 2026-08-12 · open data · reproduce this page

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